A reliable carton box manufacturing plant supplier - Yangli

We are a reliable supplier of carton boxes, with our own manufacturing plant dedicated to producing high-quality, durable, and eco-friendly boxes. Our plant is equipped with state-of-the-art production equipment and technology, and our team of skilled workers ensures that every box we produce meets our stringent quality standards. We take pride in providing our customers with personalized service and timely delivery, and we are committed to maintaining long-term partnerships based on trust and reliability. Whether you need custom-made boxes or standard sizes, we are confident that we can meet your needs and exceed your expectations.

Corrugated Box Applications

Because of their long life, strength and durability, corrugated boxes are the preferred container in shipping and storage applications. They are also used to organize materials in the short term, as in offices, homes and mail delivery. The corrugation process strengthens these fiberboard containers while maintaining very low weight.

Because of their affordability, low weight and strength, people come across corrugated boxes in many applications every day. They are used to store and ship many consumer products, and as packaging for products from toothpaste and cereal to computer paper and soap. Oftentimes with consumer products like these, the corrugated containers have a shiny, wax-like finish applied, with company logos, brand names and graphics added to the packaging. Retail clothing store boxes, jewelry boxes, gift boxes, pizza boxes and containers for baked goods and cakes are all made of corrugated paper materials.

Some of the countless industries that rely on corrugated containers every day include auto parts, hardware, tools, food processing, health care, construction, toys, publishing and restaurants, to name just a few.

History of Corrugated Boxes

Corrugated boxes have become an essential part of our daily lives. They are used to transport and store various items, from food products to electronics, and even furniture. The history of corrugated boxes can be traced back to the mid-19th century.

In 1856, an Englishman named Albert Jones invented the first corrugated cardboard. However, it wasn't until 1871 that a patent was issued for a corrugated paperboard. The patent was granted to two American men, Albert Jones and Oliver Long.

At first, corrugated paperboard was used primarily for hat liners, but it soon became clear that its potential was much greater. In the 1890s, corrugated boxes began to replace wooden crates and boxes as a preferred packaging material. The boxes were lighter, cheaper, and easier to transport.

In 1903, the first machine for producing corrugated paperboard was invented by a man named G. Smyth. This made the production of corrugated boxes much more efficient and affordable, leading to a surge in demand.

During World War II, the demand for corrugated boxes skyrocketed as they were used to transport goods for the war effort. After the war, the popularity of corrugated boxes continued to grow as more and more industries began to use them for packaging and shipping.

Today, corrugated boxes are used for everything from shipping and storage to retail displays and point-of-purchase packaging. They are recyclable and environmentally friendly, making them a popular choice for companies looking to reduce their environmental impact.

Types of Boxes and Corrugated Fiberboard

Corrugated fiberboard is a versatile and widely used material for packaging, and it can be made into different types of boxes to suit various needs. Here are some of the most common types of boxes made from corrugated fiberboard:

1. Regular slotted container (RSC): This is the most common type of corrugated box, with flaps that meet in the middle of the box when closed. RSC boxes are used for shipping and storing a variety of products.

2. Half-slotted container (HSC): This type of box has only one set of flaps, making it easier to load and unload products. HSC boxes are often used for bulk shipping of heavy items.

3. Full overlap container (FOL): FOL boxes have flaps that fully overlap when closed, providing extra strength and protection for the contents. They are commonly used for heavy items that require extra support.

4. Five-panel folder (FPF): FPF boxes have five panels, with one panel forming the bottom and the other four panels forming the sides and top of the box. They are used for shipping flat or folded products.

5. Die-cut container: These boxes are custom-made to fit specific products and can be cut into various shapes and sizes. Die-cut boxes are often used for retail displays and point-of-purchase packaging.

6. Corrugated trays: These are flat boxes without tops, designed for carrying or displaying products. They are commonly used in supermarkets and retail stores.

Corrugated fiberboard can also be made into different grades, depending on the thickness and strength of the material. The most common grades are:

1. Single-wall: This is the standard grade of corrugated fiberboard, with a single layer of fluting sandwiched between two linerboards.

2. Double-wall: This grade has two layers of fluting sandwiched between three linerboards, making it stronger and more durable than single-wall.

3. Triple-wall: This grade has three layers of fluting sandwiched between four linerboards, providing the highest level of strength and durability. Triple-wall is commonly used for heavy-duty applications such as industrial packaging and shipping.

Corrugated Box Benefits

Corrugated boxes offer a range of benefits as a packaging material. Here are some of the key advantages of using corrugated boxes:

1. Lightweight: Corrugated boxes are much lighter than wooden crates or metal containers, which makes them easier and cheaper to transport. This can help to reduce shipping costs and environmental impact.

2. Strong and durable: The corrugated construction of the boxes provides strength and protection to the contents, making them suitable for shipping and storing a wide range of products.

3. Versatile: Corrugated boxes can be made into various sizes and shapes to fit different products, and they can be printed or labeled with custom graphics and branding.

4. Eco-friendly: Corrugated boxes are made from renewable materials and are fully recyclable, making them a more sustainable packaging option than plastic or foam.

5. Cost-effective: Corrugated boxes are relatively inexpensive to produce, and their lightweight design can help to save on shipping costs.

6. Stackable: Corrugated boxes are designed to be easily stacked, which can save space in storage and during shipping.

7. Protects from damage: Corrugated boxes provide a cushioning effect to the contents and can protect them from shocks and impacts during shipping and handling.

Things to Consider/Choosing the Right Corrugated Box Manufacturer

In the United States alone, there are more than 1,000 manufacturers of corrugated boxes and similar containers. It is therefore key to find the right one for your specific needs. Discuss with potential suppliers: whether they have been certified; their compliance with the aforementioned ASTM International standards; manufacturing timelines; how they will ship your boxes to you; the end use for which you need the products; and if they are able to develop the custom solutions you need, such as printing text and graphics on the containers, any unusual shapes or sizes you may need, dividers and custom finishes such as waxed corrugated boxes.

Additional things to consider include whether the packaging will enhance your company’s brand; whether you should measure the container internally (for shipping products to customers) or externally (for in-house uses); container strength (which is based on the grade of kraft paper used to manufacture the container); and the level of product security you require.

Corrugated Box Terms

Box Plants – A factory that produces corrugated and/or cardboard boxes.

Cardboard – Any heavy paper-pulp based board. Cardboard is not necessarily corrugated. To be “corrugated”, board must have fluted paper with air pockets in the middle of its outer layers.

Cardboard Bins – Cardboard containers that are usually trapezoidal or rectangular and do not include a lid.

Cardboard Storage Boxes – Cardboard containers that are used for storage purposes.

Converting Machines – Convert flat corrugated boards into boxes. Machine types may include flexfolder gluers and die cutters.

Corragated Boxes – A misspelling of “corrugated boxes,” containers made of a corrugated material.

Corrugated Cartons – Corrugated containers, many of which are specially designed to fit a specific product.

Corrugated Paperboard – Two sheets of stiff paper joined by a middle sheet of pleated paper.

Corrugated Trays – Often used for display purposes or used with a shrink-wrap covering.

Corrugating Medium – The wavy “fluted” paper inside the corrugated paperboard.

Corrugating Rolls – Gear-like cylinders that shape paper into a series of waves or “flutes”.

Die-cut Machines – These are machines that cut the corrugated board into a pattern that will later be folded into a box shape.

Five Panel Folder Boxes – Shipped flat without any folding joints. The box has five long panels, one of which fully overlaps. The ends also fully overlap.

Flutes – Ridges pressed or folded into a paper. Flutes are very similar to pleats and come in sizes A, B, C, E, F and micro-flute. The most common size flute is size C.

Full Overlap Boxes – Made with the major flaps fully overlapping, increasing the stability of the seal.

Full Telescope Boxes – Have two telescoping sections. The sections may be formed using staples, die-cut locks or adhesive.

Liner – Also known as paperboard, this material has a similar appearance to the brown paper that composes grocery bags.

Partial Telescope Boxes – Have two sections. The top telescopes partially over the bottom.

Single-face Web – A continuous sheet of flat paper with fluted paper glued to it.

Web – A long sheet of paper on a roll, the web is drawn into corrugating rolls to begin forming corrugated paperboard.